Manufacturing Matters- Tuesday Top-Up 95

Upcoming Events

Have you got your tickets for our first Calibrate event, THIS WEEK?

Growing Our Own will be a chance to learn how the team at Lyttelton Engineering have developed their people. Through their apprentice training programme they’ve developed qualified and experienced staff. Their success can be seen just by looking at their own senior leadership team, which including 5 Lyttelton Engineering apprentices, with two being company directors.

Our hosts will be Richard York – General Manager, Nick Jessop – Operation Manager, & Robbie Sutton – Apprentice Mentor.

You can expect to walk away with 

  • Connections with manufacturers facing similar workforce challenges.
  • Practical ideas for developing and retaining skilled people within your business.
  • Insights into how Lyttleton Engineering has built a successful “grow your own” culture.
  • Real examples of apprentices progressing into leadership roles.
  • Ideas for strengthening partnerships with schools, Ara, and industry.


The Canterbury Manufacturers Trust and MAKE│NZ are pleased to present an opportunity for young leaders within Manufacturing.
A relaxed, networking evening for the next generation of Canterbury manufacturing leaders &
future leaders — Chatham House Rule applies.
No sales pitches. No bosses. Just your peers — talking shop, comparing notes, and learning from
each other.
This will take place on Thursday the 17th of September, 5:30pm to 7:30pm at Little Mex Bar, 131 Victoria Street. Any emerging leaders in manufacturing, aged 25-35, are welcome! Come as you are and we’ll see you there. To RSVP and find out more information, check the pdf below

Numbers above are based on the classification by Narrow Field of Study (NZSCED). Looking at the further breakdown into Detailed Fields of Study (NZSCED) shows that Mechanical Engineering Apprenticeships make up the majority; just over 50% of apprenticeships for both Narrow Fields of Study combined consistently fell into that Detailed Fields of Study category.

Note also that the above enrolment numbers are aggregated across cohorts. The number of graduates in any year compared to enrolments is shown below:

Whatever the exact numbers, the trends indicate what we see in manufacturing operations every day – for most employers, immigration is the first port of call when it comes to recruiting additional workers. That this approach is not without risk is something we’ll comment more on in next week’s Tuesday Top-Up.


Other News of Interest to Manufacturing

Add to that the fact that German authorities have – for the time being – ceased to issue permits for new offshore wind parks, and it’s not hard to understand why the company is in serious trouble.

  • Loss of Apple as a Key Customer: The most immediate trigger was Apple’s decision to end its collaboration with Varta and shift the production of its CoinPower button cells (used in AirPods) to Asian suppliers. This deprived Varta of a crucial anchor customer and resulted in the planned closure of its Nördlingen plant. 
  • Failure to Access Emergency Funding: Despite a 2024 debt restructuring which was prompted by costly bad investments and a severe February 2024 cyberattack that temporarily paralysed production, the company still carried a massive debt load. Varta required a short-term cash injection in the mid-double-digit millions to stay afloat. However, the company’s primary owners—sports car manufacturer Porsche and Austrian investor Michael Tojner—refused to pump any additional capital into the ailing business. 
  • Overcapacity and Weak Demand: In previous years, Varta took on debt to finance significant capacity expansions for small lithium-ion cells. When broader market conditions deteriorated, unfavorable exchange rates set in, and general demand fell short of expectations, the company was left paying for manufacturing infrastructure it no longer needed. 
  • Operational Inefficiencies: Company leadership admitted that Varta had become “too fat” with excessive overhead costs. Complex internal dependencies and bloated organisational structures led to slow decision-making, which hindered the company’s ability to pivot quickly during the crisis. 

The insolvency proceedings primarily affect the parent company (Varta AG) and its operating units for micro-batteries and energy storage. The profitable household battery division, Varta Consumer Batteries, was legally separated and explicitly excluded from the filings. This part of the group has been taken over by a group of its creditors led by Deutsche Bank.


Fun Facts (some of them not so funny)

© The Economist

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